Dust
Collection System is used to collect the dust particles in terms of dust,
harmful gases, chemical particles, and hazardous floating materials in the air
or gas produced during the production process. It eliminates pollution in
industry areas and ultimately increases productivity. A best class quality Dust
Collector System in your industry generates, huge amount of ROI and saves a lot
of energy, eliminates pollution in industry areas and increases productivity.
Dust collector parts manufacturer are manufacturing these systems on large
basis to many different industries. These industries include cement, oil and
gas, coal, foods and beverages, steel, metals etc.
There are different
types of dust collector systems that includes Wet Scrubbers, Electrostatic
precipitator (ESP), Inertial Separators, Fabric filters, unit collectors, Bag
Filters/Bag type dust collectors, Centralized dust collection system,
Cyclone/Multiclone dust collectors. Dust Collector consist of many
different dust collector equipment's such as Pulse Diaphragm Valve,Pulse
Valve, Diaphragm, Pilot operated Solenoid Valve, Air operated valve, Bag
filter, baffle plate, sequential controller etc.
If you have a large, no
matter small cement, oil, gas, metal industry you can consider these dust
collector systems. Below given details of all the best brands and dust
collector equipments with its detail description. You can choose the right/appropriate
one from below.
Maniks:
Maniks is the most
famous Indian brand dust collector parts manufacturer with the ancient history
with 30 years. These dust collector equipment's include pulse jet diaphragm
valves that are used in sequential timers and bag filter applications in
combination with them. Many industries such as cement, steel, oil and gas,
metal etc use these valves that are embedded in dust collector systems. This
organization was founded by Mr. Shekhar Kulkarni, an IIT Mumbai former student,
with a dream to substitute imported items with Indian make items. The initial
aim was to manufacture good products with excellent quality and service.
We are an ISO 9001:2008
certified company. Our organization aims to exceed the “demands and
expectations” of our clients for continuous orders and build strong customer
relationship. Hence “Brand Loyalty” is the main highlight of our association
which motivates us for rapid improvement.
A large number of our
clients – OEMs, steel manufacturer and other many customers such as cement and
food industries have conveyed their full satisfaction in regards to the performance
of our dust collector equipment’s for their bad filters. However these users
have been continuously buying our products and their different spares from our
organization to meet their requirements and also their replacement
requirements. Maniks Pulse Jet Valves have a precise quality management system;
we are viewed as the outstanding producer, and exporter and supplier of optimum
grade Pulse Diaphragm Valve. These valves are delivered using high quality material
and excellent techniques in adherence to set industry standards. Our offered
Pulse Jet Valves are mostly used in dust collection system for controlling
pressure. It is made available in different specifications for our clients to
choose from.
Different
types of Dust Collector Equipment’s we manufacture:
1) Pulse Diaphragm Valve
2) Spare Diaphragms
3) Sequential
Controller
Pulse
Diaphragm Valve:
Maniks is the dust
collector parts manufacturer of Pulse Diaphragm Valve
and Pilot Operated Valve for reverse pulse jet bag filters, and offers
precisely designed product that customers need. These Dust Collector Valves has
only one moving part called as Spare diaphragm. The dust collector parts
manufacturer called Maniks Pulse Jet Valve has exclusive springless
construction. Because of such design it gives fast opening and closing and that
enhance the life of the valve. Due to high speed operation it not only saves
the compressed air but also helps to provide shock air wave for removal of dust
from filter bags. Long life, High flow, and quick diaphragm opening and closing
activity result into reliable and economical operation of Pulse diaphragm
Valve.
Maniks
Pulse Diaphragm Valve
Pulse Valve Operation: Maniks Pulse Diaphragm
Valves are driven by integral solenoid pilot operator. At the point when the
valve is charged, the trapped air above pulse valve diaphragm is quickly
exhausted causing quick opening of main diaphragm pulse valve. When the pilot
valve is discharged, air escapes through drain gap of primary pulse jet valve
to adjust the diaphragm pressure and immediately closes the valve.
Duty
Cycle: The relative duty time cycle for ac voltage is 20%
and for DC voltage is 10 % .This implies energised time is maximum 1/5th of
de-energised time for AC and 1/10th for DC voltage.
Installation:
Mounting in any location will not affect Pulse Diaphragm Valve operation.
However good design practice is to avoid scale and consolidated water entering
valve body for disturbance free performance. Standard end connections of BSP
are provided.
Spare
Diaphragms:
Maniks is also the dust collector parts manufacturer of Spare
Diaphragm. Pulse Diaphragm valve has only one and most important moving part
called Diaphragm. This Diaphragm is located inside pulse valve and is
responsible for continuous flow of air from one end to another. These
diaphragms mainly focus on controlling the flow of fluids containing suspended
solids. Hence the diaphragm should have longer life span so Maniks built it
with Hytrel to enhance the life of system.
Maniks
Spare Diaphragm
The Maniks Spare
diaphragms are made application-specific because it is the only one dust
collector parts manufacturer who manufacturers it in different kinds of
materials like Imported polyester(less expensive), viton(for high temperature),
neoprene. Because of these high grade materials used for making diaphragm it
reduces cost and are corrosion resistant. Maniks Diaphragms offer the
flexibility of being installed in any position of Pulse Jet Valve.
Maniks diaphragms are
used in variety of valves such as Pulse Diaphragm Valves, Solenoid Valves,
Pilot operated valves, Pneumatic Valves etc. We can design the dust collector
equipment's for any sizes of systems as required by customers. We use less
expensive and imported high grade material by keeping customer budget in mind.
Hence Maniks provides top quality Spare Diaphragms at Best Price with an add-on
of longer life as compared to other manufacturers.
Sequential
Controller:
Maniks is also the dust
collector parts manufacturer of Sequential controller. General working of Dust
Collector Controller or Sequential Controller is, to sprinkle air on baffle
plate. When sequential controller sprinkle air, the dust that resides on baffle
plate, while the Dust Collection is in process, is again collected in the
filter bag. The dust is collected by using Dust Collector Controller is in
timely manner as required by Customer
Maniks-sequential-controller
There are different types of Sequential Controller:
1) Solid
State Sequential Controller/Sequential Timer:
The Pulse Diaphragm
Valves used on dust collector system can be operated using Sequential
Controller. Light emitting diodes (LEDs) are used to provide visual indication
of which pilot valve is being charged as well as it gives "Power On"
indication. The series of sequenced steps is customizable from 2 through
10.To adjust the length of time between valves being de-energized (Off time
/ Pulse Frequency) and the length of time that the valve is energized (
On time / Pulse Duration) controls are provided. All logic functions and timings
are controlled by Silicon semiconductor components
To Start and stop the
Controller Two independent methods are provided. They are as follows:
1) The first method
will consequently stop the sequence and reset the Controller to the initial
valve position whenever A. C. power is detached and then again reconnected.
2) The second strategy
is by a remote control contact associated with the terminals provided. At the
point when the remote contact is opened, the execution stops. When the remote
contact is released, the execution proceeds from the previous.
2)
Micro Controller Based Bag Filter Timer:
The Dust Collector
Controllers of this sequence can be programmed to suit customer’s actual
necessities which are micro controller based units.
The two basic modes of
operation are: a) Program Mode b) Manual Mode
a) Program mode: The
unit can be programmed to follow desired set of instructions as specified by
client.
b) Manual Mode: We can
process output (Pilot Valves) serially. This controller has been used to work
on solenoid pulse valves that are used in dust collector systems.
The Micro Controller
Based Bag Filter Timer/Sequential Controller provides timed series energization
of connected loads. The Pilot valve will remain energized for the length of
time as indicated by the setting of the “ON “control, when power is applied to
the controller.
When we keep MENU key
pressed on keyboard for approx 3 sec, we can select “PROGRAM MODE” for
modification in data of various specifications.
Maniks Dust Collector Equipments
are designed to provide the longest possible service life. We also provide High
Quality product at competitive Price. Through a dedicated and highly
experienced team of agents and a global network of local offices, MANIKS caters
to its customer’s requirements, provides quality service and technical support.
For decades, we've been leading manufacturers of pulse jet valves to various
hardware producers (OEMs) and to customers of dust collector valve in a large
variety of industries, including: Cement Processing, Metal Plant, and Rubber
Mixing/Processing, Agriculture industries, Pharmaceutical industry, Food and
Beverages, Mining.
ASCO:
ASCO provides the
world’s best compatible automation solution for dust collector systems. It is a
dust collector parts manufacturer which includes switches, ultra-reliable
valves and other equipment's come with guaranteed accessibility and localized
support that no other make can coordinate. ASCO is a leading manufacturer of Asco Pulse
Diaphragm Valve; Solenoid
& Pressure operated Valve, Cylinders and Actuators, Pneumatic Valves etc.
Rotex:
Rotex has reached new
heights in the manufacturing market for meeting the demands of dust collector
parts. It is the leading dust collector parts manufacturer such as Angle
Valves, Spool Valves, Mechanically Operated Valves, Valve Limit Switches and
Pneumatic Elements, Diaphragm Solenoid Valves, Pneumatic Actuators. It has
designed these equipment's as per needs of customers. Rotex manufactures these
products in different specifications like its design, shape, and size.
Danfoss:
Danfoss Industries is a
leading dust collector parts manufacturer which focuses mainly on energy and
climate efficient solutions. It meets the increasing need for food,
infrastructure, climate friendly solutions etc. Danfoss manufactures different
kinds of dust collector parts such as AC Drives, Commercial Compressors, and
Industrial Automation etc.
MAC
Patented Valves:
MAC designed innovative
products which have earned an industry wide position for reliability and
reputation as a dust collector parts manufacturer. Its valves have a balanced
design, and many other factors.MAC manufactures a variety of dust collector
parts like Bullet Valve, Liquid Bullet Valves, Pulse Valve, and Serial
Solutions.
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